Apple Exploring Innovative Lightweight Monopolar Fuel Cells, Patents Reveal

21 Oct 2011

Infinite Loop

Apple Inc., which briefly surpassed Exxon Mobil Corp. as the world's most valuable company in August this year, is exploring innovative fuel cell stack configurations for use in its highly successful portable consumer electronics, two newly published patent applications can reveal.

Published by the US Patent and Trademark Office (USPTO), the applications are entitled Parallel Fuel Stack Architecture (US 2011/0256463) and Reduced-Weight Fuel Cell Plate (US 2011/0256465) and represent the company's desire to remove some of the common caveats associated with fuel cell stack development.

Parallel Stack

Monopolar Plate

Fuel cells stacks are commonly built in series to boost voltage; however this can mean the systems are subject to a single point of failure and can suffer from potential anode nitrogen accumulation and water flooding. Apple's products are famous for their reliability and are so precisely engineered that stack surgery or replacement could be problematic. Parallel Fuel Stack Architecture aims to abate this by arranging multiple fuel cells in a parallel configuration (shown right above) on a power bus with a voltage-multiplying circuit. This would increase the reliability of the stack and potentially allow it to power devices of higher operating voltages than would be expected.

Bipolar plates are typically constructed from conductive corrosion-resistant materials such as stainless steel. These high density materials add weight to the cell, and a stack of such cells could prove too heavy for use in devices such as iPhones and iPods. Reduced-Weight Fuel Cell Plate proposes the arrangement of cells in a monopolar configuration (shown right below). Monopolar plates are potentially thinner, lighter and cheaper than bipolar plates and can allow cells to share adjacent electrodes, reducing the total number of electrodes required in the stack. According to the filing, even with the reductions in weight and cost the stack could still contain the same number of cells as its bipolar counterpart.

These latest applications follow a patent granted in January for the use of metallic glass in the fabrication of current collector plates such as bipolar, and indeed monopolar, plates. This patent was widely linked with Apple's acquisition of Liquidmetal - whose unique lightweight metal products have been utilised thus far only in the iPhone SIM card removal tool. Although having only just been made publicly available, the patents were filed in April 2010. It is exciting to see Apple applying some of its innovation to the enhancement of fuel cells and it gives promise for the future direct integration of fuel cells into portable consumer electronics.

Image: Flickr/Roger Schultz

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